Protection Against Overcurrents with Fuses

Posted on 10 July 2012

Fuses

 

Overcurrents can be roughly classified into two groups; overloads and short-circuits. In all cases, when a fuse interrupts a fault there are two stages:

  1. Prearc
  2. arc

Overloads

The term "overload" is used for excess current flowing in a circuit which is electrically sound. Overload currents are usually not much greater than the normal full-load current of the system, but if allowed to persist will eventually cause damage. Damage to the system, especially to insulating materials in contact with the circuit conductors, can result due to the heating effect of the current. The heating time is relatively long (from seconds up to several hours), and the overload can therefore be characterized by the r.m.s. value of the overload current. For overload protection, the requirement for a protective device is that it should limit the duration of the overload current. Most semiconductor fuses are not designed to provide protection against long duration overloads. Electronic or other means must be used to switch the circuit off when overloads occur.

Figure 1. Low over current fault

 

Short Circuits

Short-circuits are usually due to a catastrophic electrical failure, such as insulation breakdown or accidental conditions, and the resulting r.m.s. value of the prospective (available) short-circuit current is high, typically more than 10 times the normal full load current of the system. The heating effect is so rapid that damage to the system can occur within milliseconds, which is of the same order as the duration of an AC half-cycle. The heating effect cannot be characterized by the r.m.s. value of the prospective (available) current, as in the case of overloads, because it depends upon the waveform of the current.

Figure 2. Short Circuit Current

 

In this case the requirement for the protective device is to limit the energy associated with the fault, which depends upon the integral

\int_0^ti^2\,dt

where i  is the instantaneous current (i.e. i = i(t) ). This integral is usually called the "I²t" and is a measure of the thermal energy delivered to each ohm of the circuit by the short-circuit current during the time t. An additional requirement for a short-circuit protective device is that it should also limit the peak value of current permitted to flow in the circuit. Short-circuit current may cause mechanical damage to equipment. If shortcircuit currents are allowed to flow unchecked, after mechanical damage is caused to the components of the circuit, melting of circuit conductors can occur and be followed by arcing between the molten fragments, possibly causing fires and hazards to personnel as well as the further destruction of the electrical system. High-speed semiconductor fuses open very rapidly under short circuit conditions thus providing excellent protection in case of short-circuit faults.

 

For more information, please read:

Semiconductor Fuses - General

Semiconductor Fuses: Terms and Explanations

Fuse Placement in Typical Converter Circuits

Dimensioning Semiconductor Fuses

General Voltage Surge Protection

 

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2 Responses to “Protection Against Overcurrents with Fuses”

  1. avatar moro says:

    how much is the fuse ,and what is the characteric of your product compaired with others between the counterparts . i am still cannot see this in the chapter above.it cannot simplely descrip like open very rapidly under short circuit conditions thus providing excellent protection in case of short-circuit faults.

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  2. avatar PowerDahl says:

    Hello moro. This article is meant to provide general information about protection with fuses. For information about pricing and product details, I suggest having a look at "Dialog with Power Players" on the top navigation menu above. From there you can access a Mersen distributor (Sindopower) for pricing information or visit the Mersen website for details about specific products.

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